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Injection Pen meet ISO-11608.1

Apr 08 , 2025

What's ISO-11608.1?

ISO 11608-1 is an international standard that provides specifications for injectable delivery systems, specifically focusing on syringe systems for medical use. The standard defines requirements related to the design, performance, and testing of syringes used for injection of medicines and other fluids.


More specifically, ISO 11608-1 pertains to general requirements for the syringe components (such as the barrel, plunger, needle, and stopper), ensuring they are safe, functional, and compatible with the intended medicinal products. This includes ensuring safety features, performance characteristics, and mechanical integrity of the syringe system.


ISO 11608-1 is part of a series of standards related to injectable delivery systems. It is specifically concerned with the general requirements for syringe systems used for the injection of medicinal products. Here's a more detailed breakdown of its components and requirements:

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Key Elements of ISO 11608-1:

Scope and Purpose:


The standard outlines the general requirements for syringes, primarily designed for use in medical settings. This includes prefilled syringes, disposable syringes, and other types of injectables.


The goal is to ensure that syringes are safe, reliable, and compatible with the medicinal products they are used to deliver.


Components of Syringe Systems:


The standard addresses various components that make up a syringe system, including:


Barrel: Holds the medication.


Plunger: Pushes the medication out.


Needle: The part that is inserted into the skin to administer the medication.


Stopper or Seal: Prevents leakage of the medication.


Needle Shield/Cover: Protects the needle before use.


Performance Requirements:


The standard specifies performance criteria such as:


Mechanical Integrity: The syringe must not break, leak, or malfunction during normal use.


Force to Inject: There are requirements around the force needed to inject the drug. It should be consistent and easy to use, even when the syringe is filled with highly viscous liquids.


Accuracy of Volume: The syringe must reliably deliver the specified volume of medication.


Sterility and Cleanliness: It must be free from any contaminants that could affect the medication or cause harm.

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Safety Features:


Needle Protection: Some syringes incorporate safety features that automatically cover the needle after use, preventing accidental needle sticks.


Tamper Evidence: Packaging must ensure that the syringe has not been tampered with or altered prior to use.


Compatibility with Medications:


The materials used in the syringe must be chemically compatible with the medicinal product being administered. This ensures that the syringe doesn’t interact with the medication in a way that would affect its efficacy or safety.


Testing Requirements:


The standard includes several tests that syringes must undergo to ensure their reliability, such as:


Leakage Testing: To ensure no medication leaks from the syringe.


Performance Testing: Testing the functionality of the syringe under normal and extreme conditions.


Stability and Shelf-life: Testing how long the syringe can be safely stored before use without degradation.


User Instructions:


The standard includes requirements for clear labeling and instructions to ensure that users can operate the syringe properly. This includes guidance on the correct way to load, inject, and dispose of the syringe.


Quality Assurance and Documentation:


The standard calls for manufacturers to maintain documentation regarding the design, testing, and compliance of their syringe systems. This ensures that the syringe meets all regulatory and safety requirements.


Risk Management:


It requires the manufacturer to conduct a risk analysis during the design process. This analysis helps identify potential hazards related to the use of the syringe, such as needle stick injuries or malfunction.


Additional Parts of ISO 11608:

ISO 11608 is divided into multiple parts, with ISO 11608-1 focusing specifically on general requirements. Other parts may focus on more specific aspects, such as:


ISO 11608-2: Requirements for test methods to evaluate the syringes.


ISO 11608-3: Additional requirements for pre-filled syringes.


Importance in the Medical Field:

Compliance with ISO 11608-1 ensures that the syringes are safe for patients, reduce the risk of errors, and help in the efficient delivery of medications.


It is particularly important for devices that involve injections, as mistakes or failures can lead to severe patient harm.


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