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Analysis of the advantages of COP vials in freeze-dried powder packaging

Oct 08 , 2024

Lyophilized powder is widely used in biological products, vaccines and other high-value drugs because of its ability to effectively maintain the biological activity and stability of drugs. However, packaging of lyophilized powder is crucial to ensure drug quality and extend shelf life. In recent years, COP vials, as a new type of packaging, have shown significant advantages in packaging freeze-dried powder due to their unique properties.

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Polymer Vial for cell and gene therapies

1. Low moisture transmission rate

One of the main advantages of COP vials is their good moisture transmission rate, which results in higher stability and longer shelf life of pharmaceutical products in the dry state. However, even a tiny amount of moisture may cause quality changes in the freeze-dried powder. Polymer vials can effectively isolate external moisture and ensure that drugs remain dry during the entire storage and transportation process, greatly extending the shelf life of freeze-dried powder.

2. Low protein adsorption

Freeze-dried powder drugs often contain a large amount of protein, and traditional glass bottles may adsorb these proteins, resulting in a reduction in the active ingredients of the drug. The low protein adsorption of COP vials significantly reduces this risk. Its smooth inner surface can effectively reduce the contact between protein and bottle wall, ensuring that the dosage and efficacy of the drug are not affected. This is particularly important for high-protein drugs such as biologics and vaccines.

3. Excellent chemical stability

COP materials have excellent chemical stability and are insensitive to pH changes of most pharmaceuticals. This property is particularly important for freeze-dried powder pharmaceuticals, as the stability of these pharmaceuticals may be affected by packaging materials. COP vials can provide a chemically stable environment to prevent drugs from reacting with packaging materials, further ensuring the quality and effectiveness of drugs.

Requirements for COP vials for cell-based drugs

RTU(ready to use) 2ml COP vial

4. High transparency and easy inspection

The high transparency of COP vials makes inspection of pharmaceuticals more convenient. During the production and quality control process, the status of the freeze-dried powder in the bottle can be clearly observed, helping to detect any possible abnormalities in time. This transparency not only improves production efficiency, but also enhances drug safety, ensuring that every vial meets quality standards.

5. Excellent mechanical properties

COP vials have excellent mechanical properties, including high rigidity and low temperature resistance. The storage and transportation environment of freeze-dried powder may involve extreme temperature conditions. It can remain stable under these conditions, is not prone to deformation or cracking, and can cope with various transportation and storage challenges.

With its low moisture transmission rate, low protein adsorption, superior chemical stability, high transparency and good mechanical properties, COP vials have demonstrated significant advantages in the packaging of freeze-dried powder. It effectively solves the problems that traditional packaging materials may encounter during the storage and transportation of freeze-dried powder, and provides more reliable and safer protection for drugs.


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